Category: Industry trends

Unmanned aerial vehicles (UAVs) have evolved significantly since the days of Montgolfier’s hot air balloon in 1783, often cited as the earliest form of unmanned aviation. While the balloon’s path was dictated by the wind, modern UAVs are defined by autonomy, precision, and a vast array of applications. From remote-controlled cars and aircraft of the early 20th century to today’s sophisticated autonomous vehicles, UAV technology has made remarkable strides.

Meeting the Challenges of UAV Power Systems

The success of UAV systems hinges on addressing several key challenges, chief among them being safety, operational efficiency, and adaptability. UAVs must operate safely to avoid collisions, carry the required payload, and ensure long operating hours. These demands place stringent requirements on the power systems that drive UAVs.

The diversity of UAV applications—from small drones to industrial-grade autonomous vehicles—means that power systems must cater to varying configurations. A modular and flexible power architecture becomes essential, enabling manufacturers to tailor solutions for specific operational needs quickly and cost-effectively.

Understanding UAV Power Architectures

Fundamental Power Architecture for UAVs

All UAVs share a common architecture: a power supply, DC-DC converters for specific loads, motor controllers, and propulsion motors. While propulsion motors are often powered directly to minimize conversion losses, the rest of the system relies on stable, regulated voltages.

For drones, batteries such as lithium-polymer cells are configured in series to deliver a range of nominal voltages, typically 11.1V (3S) to 59.2V (16S). When extended flight times are required, fuel cells become a viable alternative.

Ground-based robots, including autonomous and guided vehicles in industrial settings, often use lithium-ion or LiFePO4 batteries, with nominal voltages ranging from 24V for compact systems to over 100V for heavy-duty applications.

P-DUKE Solutions: Modular Power for UAV Systems

P-DUKE offers a wide range of DC-DC converters designed to address the unique challenges of UAV power systems. Their product portfolio includes converters with input voltage ranges of 9–75V and 14–160V, single or dual outputs of 3.3V to 48V, and power levels from 10W to 200W.

This flexibility allows designers to:

• Optimize power efficiency and thermal management by placing converters near loads.
• Easily expand or reconfigure power systems with modular plug-and-play components.

Application Examples

1. Smart Warehouse Robotics

Modern warehouse robots, whether autonomous or guided, require flexible power solutions. These robots use cameras and sensors for navigation and communication, with onboard batteries providing power to motors and electronics.

Key Power Components:

• 12V Power: P-DUKE HAE150W series.
• 5V Loads: UDH03 and PDL12W series.
• 3.3V Sensors: OSR03 series.

2. Supercapacitor-Powered Systems

Supercapacitors are emerging as an alternative for low-power applications requiring high peak currents and frequent charging cycles. Unlike batteries, supercapacitors offer over a million charge cycles and operate efficiently in low-temperature environments.

Design Highlights:

• Supercapacitors provide power for 60-second operation cycles, with energy requirements calculated to match load demands.
• P-DUKE QAE100U series supports voltage fluctuations from 12V to 48V.

3. Fuel Engine Helicopter UAVs

For UAVs requiring extended flight durations, such as those powered by fuel engines, DC-DC converters ensure efficient power distribution. These UAVs often utilize a 28V power bus to supply electronics like LiDAR and mapping systems.

Ideal Converter:

• P-DUKE HAE200W series provides high efficiency, rugged durability, and lightweight design for harsh operating conditions.

4. Remote Control Units

Remote systems for UAVs and associated applications often feature a 28V primary voltage. These systems need robust DC-DC converters to power auxiliary loads.

Power Architecture:

• Main Bus Voltage: P-DUKE QAE100U series.
• Downstream Converters: 12V, 5V, and 3.3V modules for peripheral devices.

Why Choose Modular Power Solutions?

The flexibility of modular power systems allows for tailored solutions across a wide range of UAV applications. Modular designs simplify scalability and enable efficient thermal management by distributing heat sources across the system.

Additionally, P-DUKE’s compact, lightweight converters reduce overall system weight, a critical factor in UAV performance. With input ranges from 9–160V and power levels up to 200W, these converters meet the demands of even the most challenging applications.

Conclusion

Every UAV application presents unique challenges, but the principles of lightweight design, high efficiency, reliability, and flexibility remain consistent. P-DUKE’s comprehensive portfolio of DC-DC converters ensures that designers can create innovative, adaptable solutions for any UAV power system, meeting the demands of today’s dynamic applications while paving the way for future advancements.